How Materials Affect Custom Patch?

In the world where custom patch provides far too many options, however these options comes at a cost. The cost of picking the right pick which will cater your needs perfectly. For most people this can be a head scratcher, especially if they are new to the business. In which case a guide which explore different materials and how they shape custom patches can be useful. More so if they are hoping to order a batch in near future.

What Makes Custom Patch Custom? 

Have you ever asked this question to yourself? What is it that makes things in your life customizable. Is it your clothes? Is it the phone you are using to read this blog? Or is there something else which we don’t take into account when we talk about customization. Because the exact same principal applies here, for us, for us who have dedicated our lives to these beautiful patches.

It is not one specific thing which makes a custom patch – custom. Instead it is a collective effort of different aspects. For instance if we take a look at material then there is no doubt that this thing right here forms the very basis of how a custom patch would take its shape. Unfortunately, proper education is not provided regarding the material and people are well left with people size disappointment when they receive their order. But not here. Not on our watch at ZmCustomPatches.

We are dedicated to teach you on every step of the way and this blog is our way to teach you about ways of patch making, so strap in. It is going to be a long ride about different materials which shapes the custom patches.

Embroidered Patches

Let’s start with embroidered patches, for those who are not familiar, embroidered patches are like Samsung of the custom patches world. They are people’s favorite and they can be the most reliable choice out of all other options. The huge reason behind their popularity is down to their timeless appeal and durability. You can create literally any type of design using embroidery, the only limit is your imagination. Which perhaps is another reason why embroidered patches are most often used for uniforms and formal attires. They are easy but a bold choice.

If we look from another perspective, let’s say technical perspective, you would be pleased to know that due to stitching embroidered patches can offer a unique view. Their raised texture adds a tactile dimension, making them a popular option for both functional and decorative purposes. They are also one of the few materials which can be patched with iron on backing. So, if you are new and not sure what you should opt for then it is safe to say that embroidered patches can be a very good start to take a step in world of custom patch. You can never go wrong with them, never.

PVC Patches

Durable but different from embroidered patches PVC is another way to dip your toes in sea of patch making. Even though it is not as straightforward as embroidered but rest assured you will get a good deal if you can make one. Unlike the traditional approach which relies on the needle and a thread PVC patches are made from soft rubber like plastic. Which means two things:

• PVC patches are better at resisting heat and other dull conditions.
• PVC patches are immune from exposed water damages.

So, if you are planning to have your patches on clothes or stuff which will come into contact with harsh conditions, PVC patches should be your number one choice. Especially, if you or the product for which you want patches is expected to come into contact with water. Due to natural resistance provided to PVC patches by its material, they are much safer bet for ensuring longevity even in demanding environments. Not to mention the ability to create raised, multi-layered designs with vivid colors also adds to PVC appeal for those looking for a distinctive, eye-catching patch.

Printed Patches

Printed patches is just like embroidered patches but with a different approach. Making them a versatile and cost-effective option, ideal for designs requiring high detail and vibrant colors. But that is not important, what is important is that these patches (printed patches) are created by printing images directly onto a base material, typically polyester or satin. Yes, directly, but that is not only important factor either, there is another and that is the choice of printing method. There are two printing methods:

• Sublimation
• Screen Printing

Both methods influence the color fastness and precision of the design, so it’s crucial to choose the right one for your needs. Just as PVC and embroidered patches are best suited for specific applications, printed patches excel in particular areas. They are ideal for promotional items, fashion apparel, and complex logos, offering a sleek, flat surface that can accommodate intricate graphics and gradients. Their ability to replicate detailed images makes them a popular choice for those aiming for a modern, polished look.

Leather Patches

Next in line is a sophisticated choice that you should opt for only when you have THE need for it. Because Leather patches ain’t like any other patch you might come across. They are built different – literally. Unlike the patches we have seen so far Leather patches demands extra care and zest. You cannot have a Leather patch on your shirt or jeans and just go on with your day. No. That will end up very badly. Instead if you are leaning for a leathery patch you should/would need to take extra care for it, and there is a reason why:

• Leather material is prone to damage from moisture, heat, and abrasion.
• Proper maintenance, such as conditioning and avoiding harsh environments, is essential to preserve the patch’s appearance and longevity.
• Their premium quality and sophisticated look make it important to handle them with attention to detail.

Now the question we need to ask is how Leather patches takes their shape onto your attires. Well, the answer is pretty simple and it goes like this, Leather patches are made from genuine or faux leather, which means two things:

• These patches can be customized through techniques such as embossing, debossing, or laser engraving.
• These patches holds durability and timeless look making  them ideal for denim jackets, bags, and other garments.

Speaking of denim jackets, it is not a lie that leather jackets goes perfectly with denim jeans and a black t-shirt. So, just imagine for a second how cool would it look if you can opt for Leather patches for your denim jeans or any denim product. It would be mind blowing, no?

Bullion Patches

Another charming invention from world of custom patches is how metallic threads and wires are used to draw intricate designs. Like what a genius person would he or she be who saw the metallic wire and their next thought was that we can make patches with it. Patches which can be used as a decoration for costumes and other stuff. It is just amazing what happens when human minds comes together to form something beautiful. Because that is the story of Bullion patches – an unlikely emergence of incredible human ingenuity.

Although, it is true that these patches (Bullion) are little different from your usual gang (Printed or PVC) but even there is a good reason why:

• Bullion patches differ from PVC and printed patches due to their use of metallic threads and wires, creating a textured, three-dimensional look.
• Unlike the sleek, flat surfaces of PVC and printed patches, bullion patches offer a luxurious and traditional aesthetic.
• Their craftsmanship and materials make them ideal for formal and ceremonial uses, standing out with a distinctive, ornate appearance.

Now, that we have familiarized ourselves with why Bullion patches stands out from the rest of the pack, let’s take a look at how they take their shape and why metallic wires are used?

For the first question which is related to why metallic wires are used, well the easy answer is because Bullion patches are meant to create a three-dimensional feel to its outer appearance and without a metallic wire that would be difficult to impose. However, what you would be surprised to know is that quite often these wires are made of gold or silver. Which means they have to be intricately stitched and shaped onto a fabric base, such as velvet or wool. The craftsmen who actually do that require a lot of practice and even in modern age where machines have eased the procedures, you cannot take shortcuts when it comes to creating a Bullion patch.

As for the second question well I think you would’ve guessed the answer by now, but if not here is it: The process involves couching, where the metallic threads are laid onto the fabric and secured with fine stitching, allowing for detailed and raised designs. At the end, what you should know about Bullion patch is that they are not for your everyday use. You should opt for them only when your need requires it for your custom patch

Chenille Patches

One of the most delightful addition in the world of custom patch is the Chenille Patch. Renowned for its plush, and textured appearance, we just love those here at ZmCustomPatches and why should not we? They are amazing! These patches evoke a sense of warmth and nostalgia, often adorning varsity jackets and school emblems. It’s truly remarkable how human creativity can transform simple materials into something extraordinary. Because Chenille Patches exemplify this creativity, blending softness and detail in a unique fashion.

Let’s talk about why Chenille Patches stand apart from other types like printed or PVC patches, because we have three reasons why:

• Chenille Patches are crafted with thick, fuzzy yarn that creates a raised, textured appearance, offering a distinct tactile appeal.
• Unlike the sleek, flat surfaces of printed or PVC patches, Chenille Patches provide a plush, vintage aesthetic that evokes tradition and comfort.
• Their unique texture and feel make them ideal for applications that combine comfort and style, especially in sports and academic settings.

Now that we’ve highlighted what makes Chenille Patches unique, let’s explore how they are made and why this material is chosen.

First, why use Chenille yarn? The answer is straightforward: chenille yarn gives a rich, three-dimensional texture that distinguishes these patches. The thick, velvety feel of chenille is perfect for creating designs that are not only visually appealing but also soft to the touch. This is why Chenille Patches are commonly found on items that benefit from a tactile element, like varsity jackets and letterman sweaters.

As for the creation process, it’s quite fascinating. Here’s how it works:

• Design Creation: The patch design is digitized to ensure precision and detail.
• Base Fabric Selection: A sturdy fabric like felt or scrim is chosen as the foundation.
• Yarn Application: Using a specialized chenille machine, yarn is looped and tufted onto the base fabric, creating the characteristic raised texture of chenille patches.
• Stitching and Detailing: Additional elements, such as outlines or text, are added using embroidery to enhance the design.
• Cutting and Finishing: The patch is cut to its final shape and backed with a material like iron-on adhesive or Velcro for easy application.

In essence, just like Bullion Chenille patches are also not for everyday use. They should be chosen when you want to add a touch of texture, warmth, and classic charm to your items. Their unique construction and appearance make them a special choice for creating something memorable and stylish for your custom patch.

And That’s Wrap!

In the end the material that you would choose for your custom patches will make a great difference to its overall look and feel. In which case it is your duty to choose the right pick as well as a design which can be supported by the said material. However, what many fails to understand is that custom patches are not bounded to certain aspects. As we said in the beginning for a great patch to take its shape you need to make a series of correct decisions which means picking the right patching option, going for appropriate border and designing an art which can be translated to a patch of your liking.

Now, this all may seem too difficult to achieve, because let’s be honest you can screw up at any point and that would reflect on your product. Fortunately, for you or anyone who is thinking of placing an order, we at ZmCustomPatches are your dedicated help to craft a custom patch that will cater to your needs only. Which means all that you have to do right now is to contact us and we will then guide you step-by-step from there.